Create an Unattended Operation

When you click Operations in the Routing Maintenance (RTM) program and select an unattended operation type, you can create an unattended operation, or change or delete an existing one.

  1. If you entered a valid standard operation code the work center is defaulted from the standard operation. Otherwise, enter a valid work center or click the Lookup icon and use the standard lookup options to select one from a list.

  2. If you entered a valid standard operation code the machine number is defaulted from the standard operation. Otherwise, enter a valid machine number or click the Lookup icon and use the standard lookup options to select one from a list.

  3. Enter these fields:

  1. Enter data in these fields:

Field Name

Type / Max Length

Action / Description

Oper desc 1 - 4

Optional
20 alphanumeric per line

Accept the displayed description of this operation or enter up to four lines of text to describe the process performed in this operation. This description always prints on the shop paper.

If you need further descriptive information, you can add routing notes that can also print on shop paper.

Tool number

Optional
24 alphanumeric

Accept the displayed tool number or enter a different tool that this operation uses. This field is not used by the system, but you can use it in custom reports.

Note
If you are using operation tool tracking, you can leave this field blank and associate multiple tools with the operation sequence by selecting the Tools button.

Setup labor cd

Optional
2 alphanumeric

Accept the displayed code or select another code that represents the hourly labor rate for setting up this operation.

Work in process and labor reporting programs use this code to calculate setup costs.

Setup labor %

Optional
5.2 numeric

Enter the percentage of the run time an employee is involved in the setup process. If the employee time is not to be included in the cost enter .00.

Direct labor cd

Optional
2 alphanumeric

Accept the displayed code or select that different code that represents the hourly labor rate for this operation.

Work in process and labor reporting programs use this code to calculate labor costs.

Direct labor %

Optional
5.2 numeric

Enter the percentage of the run time an employee is involved. For example, if an employee is able to run two identical machines enter 50.00. This splits the employee cost to the two manufacturing orders being run at the same time.

Std/Alt oper

Required
1 alphanumeric

Select S if this operation is standard or select A if you expect to use it occasionally.

Click Chg oper in the Manufacturing Order Maintenance (MIM) program when you release an order to select an alternate operation in addition to or in place of a standard operation. You have the option to recalculate standard labor cost based on the alternate operations you select.

Alternatively, click Alternate in the WIP Movement (WIPM) program. This method adds the selected alternate operations to actual labor cost but does not recalculate standard labor cost.

Overhead rate total

Display only

Sum of the overhead rates (based on the four overhead codes in the work center record)

Machine lbr cd

Display only

The machine labor code and rate from the work center record

Dept number

Optional
5 alphanumeric

Accept the displayed department where the operation takes place or select a different department. The default comes from the work center's record in the Work Center Maintenance (WCM) program. Department prints on shop paper. You can sort and select orders in the Manufacturing Order Picking Selection (MSS) program by the department for the first operation.

Mfg branch

Optional
4 alphanumeric

Accept the displayed manufacturing branch where the operation takes place, select a different branch, or leave blank.

Multiple setups?

Optional

Selected: Multiple setups per manufacturing order
Blank
: One setup per manufacturing order

This field applies to Batch, Regular, and Unattended operations.

For unattended operations, the calculation is Quantity ordered / Standard lot size

Setup time

Optional
7 numeric in the format 99999.99

Accept the number of hours it takes to set up this operation or enter a different number. The system calculates standard setup labor cost: Number of setups x Setup time x Setup labor rate

Pieces per hour

Optional
12 numeric in the format 9999999.99999

Accept the number of output units processed in an hour, enter a different number, or leave blank to have the program calculate this field based on the Hours per piece field. You can set this field to 0.

If you enter both Pieces per hour and Hours per piece, the program uses Pieces per hour to calculate the Hours per piece.

Hours per piece

Conditional
12 numeric in the format 9999999.99999

Accept the number of hours required to process an output unit, enter a different number, or leave blank to have the program calculate this field based on the Pieces per hour field. You can set this field to .00000.

If you enter both Pieces per hour and Hours per piece, the program uses Pieces per hour to calculate the Hours per piece.

Process UOM

Optional
4 alphanumeric

Accept the displayed unit of measure this operation processes or select a different UOM. The process UOM can be different from the stocking unit of measure. For example, in a hole-punching operation, an operation may punch one hole or several in a single operation.

UOM conversion

Required
9 numeric in the format 99999.9999

Accept 1.0000 or enter a different number of processing units per stocking unit.

This factor converts processing (input) units and hours to standard (output) units and hours. In the hole-punching operation example, if you punch only one hole at a time and there are 10 holes to punch, the conversion factor is 0.1; but if you punch all 10 pieces simultaneously, the conversion factor is 10.0.

The program calculates the Op pieces per hour field based on this field.

Op pieces per hour

Display only

The number of pieces per hour output by this operation for the next operation: UOM conversion / Hours per piece

Move time

Optional
7 numeric in the format 99999.99

Enter the number of shop days the manufacturing order spends intransit from one operation to the next.

Capacity planning, priority dispatch, and the Accumulated Lead Time Calculation (MLT) program use this field.

Send ahead qty

Optional
10 numeric in the format 9999999999

Enter the quantity that you can send ahead to the next operation, splitting lots into a smaller quantity in order to begin the next operation before completing the current operation.

Capacity planning programs use send ahead quantity when calculating load.

Cost per piece

Inactive

This field is used only for purchased service routing types.

  1. Choose the appropriate options:

To

Do This

Change a field

Move the cursor to the field, make changes and click Apply..

Delete a saved record

Click Delete. See Delete.

Exit without creating this operation

Click Cancel.

Change the Work center no field

Click Other info.

Enter notes for this operation

Click Notes. See Enter Notes.

Go to a related program

Click Jump. See Jump.

Display the standard unattended operation

Click Std operation. See Create a Standard Unattended Operation. Click OK to return to this program.

Associate a tool with this operation

Click Tools. See Associate a Tool with an Operation Sequence.

Display changes to this operation

Click Audit.. See Display an Audit Trail. Click Exit to return to this program.

Note

Audit trail logging must be activated.

Accept the data

Click OK. The program prompts Operation seq no. Enter another sequence or leave blank to exit.