Copy a Component to a Bill of Material
When you click Component in the Bill of Material Maintenance (MPS) program, you can add or change, copy, or delete a component, and merge components from another bill of material. See Background and Road Map for more information.
The program displays these fields for components:
Field Name |
Displays |
Comp item no |
The item number of the component |
Description |
The description of this component |
Stk UOM |
The stocking unit of measure for this component |
Part des |
The identifier or reference your company uses to distinguish multiple occurrences of a component in the same bill of material |
Qty per assy |
The quantity of the component required to build one parent item |
Effective |
The first date the component was used on a manufacturing order |
Expiration |
The last date the component will be used on a manufacturing order |
Ref cd |
The reference code for this component |
M/B/K |
Whether you
make, buy, or kit this component: |
LLC |
The lowest bill of material level in which this item appears |
Select the component you want to copy and click Copy.
Field Name |
Type / Max Length |
Action / Description |
Part designator |
Required |
Enter an identifier that is different than the copied component, and one your company uses if this component is to be listed on this bill of material more than once. You may call this designator a balloon number, bubble number, file number, material tag, or reference number. |
Enter data in these fields:
Field Name |
Type / Max Length |
Action / Description |
Qty per assy |
Required |
Enter the quantity
of this component required to build one parent. For example, if
the parent is a table and the component is a leg, you would enter
4. You can enter .00000 for a component whose usage is insignificant. |
Reference code |
Optional |
Enter a reference
that your company uses. For example, you can use this field to
associate this component with its balloon or bubble number on
the engineering drawing. |
Flr stk cd |
Required |
Accept the displayed code, select 0 to pick this component from on-hand inventory, or select 1 to backflush it from floor stock. The displayed code comes from the Flr stk cd field in the item's record in the Branch Item Maintenance (IMB) program. |
LT offset |
Optional |
Enter the number of shop days after a manufacturing order is released that this component is required. For example, an offset of 0 means the component is required when the manufacturing order is released; an offset of 3 indicates that the component is not required until 3 shop days after the manufacturing order has been released. The offset cannot be greater than the lead time of the parent. Planning uses the lead-time offset to calculate delivery and due dates. |
Setup matl loss |
Optional |
Enter the quantity of material that you typically lose during the setup of an operation. For example, if the first two items produced after calibrating the machine do not meet quality standards, you would enter 2. Setup material loss is included in a cost rollup of a parent item: (Setup matl loss x Standard unit cost) / Standard lot size. |
Scrap % |
Optional |
Enter the percent of this component that you normally scrap during manufacturing. The system increases the quantity required by this scrap factor: (Quantity ordered x Qty per assy) + (Quantity ordered x Qty per assy x Scrap % x 0.01) rounded up to the nearest integer. If your scrap factor is 5%, enter 5.00. The Manufacturing Order Maintenance
(MIM) and Shop Paper Print (MSP) programs add the results of this
calculation to the quantity required. |
Effective date |
Required |
Select the date when this component will be used for manufacturing orders, enter a date shortcut, or leave blank to use 01/01/1900. |
Expiration date |
Required |
Select the date through which this component will be used for manufacturing orders, enter a date shortcut, or leave blank to use 12/31/9999. |
Date revised |
Optional |
Accept the displayed login date, select another date, or enter a date shortcut when you revised this BOM. |
Component type |
Optional |
Enter the component type your company uses. This field is not used by the system, but you can use it in the custom reports. |
Operation seq no |
Conditional |
If you want to backflush picking, enter the operation sequence number when you want the system to pick this component. For example, if this component is not required until the third operation, enter that sequence number. If you selected the Backflush comps not attached to oper? option for your manufacturing branch in the System Options Maintenance (XM) program (Manufacturing Options), leave blank to pick this component when you enter pieces completed for the first operation. You can enter pieces completed in either the WIP Movement (WIPM) or Labor Entry (LLE) programs or import them with the Labor Import (LEI) program. |
Comp reference |
Optional |
Enter the reference your company uses. Note |
Replacement item? |
Optional |
Select if you replace this component under warranty or leave blank if you do not. |
Critical item? |
Optional |
Select if this component is critical to this BOM or leave blank if it is not. If you select, the Manufacturing Order Picking Selection (MSS) program displays a C in the Pck? column when you have a shortage of this item. |
Subs prohibited? |
Optional |
Select to prohibit the use of a substitute item for this component or leave blank to allow substitution. |
Choose the appropriate options:
To |
Do This |
Change a field |
Click Modify. |
Exit without adding this component |
Click Cancel. The program prompts Comp item no and Part designator. Enter another component or leave blank to exit. |
Enter notes for this component |
Click Notes. See Enter Notes. |
Enter data in custom fields your company uses |
Click User. See Enter Data in User Fields or Shadow File Fields. Note |
Enter a substitute for this component |
Click Subs.
See Enter a Substitute Component. |
Display the bill of material for this component |
Click Comp bill. See Change a Bill of Material. This button displays only if this component is the parent of a subassembly. |
Display the changes made to this component |
Click Audit. See Display an Audit Trail. Click Exit after you view the audit trail to return to this program. Note |
Display the item's inventory status |
Click Inv status. Click Exit to return to this program. |
Swap this component item with a substitute item |
Click Swap item. See Background for more information. |
Accept the data |
Click OK. The program prompts Comp item no and Part designator. Enter the next component or leave blank to exit. |
Note
You cannot delete a record until it has been saved; use Cancel.
Choose the appropriate options when you click OK or Cancel:
To |
Do This |
Add another component |
Click Add. Add a Component to a Bill of Material. |
Delete the selected component |
Click Delete. See Delete. |
Copy a component from another bill of material to this BOM |
Click Copy. |
Display the selected component |
Click Select. |
Print the component listing |
Click Print. See Print. |
Display other parent items that use the selected component |
Click BOM where-used. See Display Component Usage in Standard Bills of Material. Click Exit to return to this program. |
Merge components from another bill of material into this BOM |
Click Bill merge. See Merge Components from Another Bill of Material. |
Exit this ECL |
Click Exit. The program prompts ECL. Enter another ECL or leave blank to exit. If you leave blank, the program prompts Product structure with blank ECL does not exist. Create it? Click OK to create (not recommended) or Cancel to exit. |
Choose the appropriate options when you click Exit:
To |
Do This |
Add another ECL |
Click Add. |
Delete the selected ECL |
Click Delete. See Delete. |
Copy the selected ECL |
Click Copy. See Copy. |
Display the selected ECL |
Click Select. |
Print the ECL listing |
Click Print. See Print. |
Sort the listing by Engineering drawing number, bill type, date entered, or ECL |
Click Sort options. Click a sort order or click Cancel to end this action. |
Exit this item |
Click Exit. |
Choose the appropriate options when you click Exit:
To |
Do This |
Display the selected record |
Click OK. |
Display the previous record in the file |
Click Prev. |
Display the next record in the file |
Click Next. |
Exit the program |
Click Exit. |