Copy a Component to a Bill of Material

When you click Component in the Bill of Material Maintenance (MPS) program, you can add or change, copy, or delete a component, and merge components from another bill of material. See Background and Road Map for more information.

The program displays these fields for components:

Field Name

Displays

Comp item no

The item number of the component

Description

The description of this component

Stk UOM

The stocking unit of measure for this component

Part des

The identifier or reference your company uses to distinguish multiple occurrences of a component in the same bill of material

Qty per assy

The quantity of the component required to build one parent item

Effective

The first date the component was used on a manufacturing order

Expiration

The last date the component will be used on a manufacturing order

Ref cd

The reference code for this component

M/B/K

Whether you make, buy, or kit this component:
M
: Make
B
: Buy
K
: Sell as an unassembled set of components

LLC

The lowest bill of material level in which this item appears

  1. Select the component you want to copy and click Copy.

  1. Enter data in these fields:

Field Name

Type / Max Length

Action / Description

Part designator

Required
8 alphanumeric 

Enter an identifier that is different than the copied component, and one your company uses if this component is to be listed on this bill of material more than once. You may call this designator a balloon number, bubble number, file number, material tag, or reference number.

  1. Enter data in these fields:

Field Name

Type / Max Length

Action / Description

Qty per assy

Required
12 numeric in the format 9999999.99999

Enter the quantity of this component required to build one parent. For example, if the parent is a table and the component is a leg, you would enter 4. You can enter .00000 for a component whose usage is insignificant.

If you entered a part designator, components are not consumed in fractional quantities. If you require a decimal, consider selecting a smaller stocking unit of measure.

For by-product items, enter a negative quantity per. For example, if you pick a large piece of sheet metal and cut off a small section, enter a negative quantity per under a different component number to return the remaining sheet to stock.

A negative entry is not allowed on controlled items.

Reference code

Optional
4 alphanumeric

Enter a reference that your company uses. For example, you can use this field to associate this component with its balloon or bubble number on the engineering drawing.

The Multi-Level BOM Listing (MPL) program can print components in sequence by this reference code rather than in item number order.

Flr stk cd

Required
1 alphanumeric

Accept the displayed code, select 0 to pick this component from on-hand inventory, or select 1 to backflush it from floor stock.

The displayed code comes from the Flr stk cd field in the item's record in the Branch Item Maintenance (IMB) program.

LT offset

Optional
5 numeric in the format 999.99

Enter the number of shop days after a manufacturing order is released that this component is required.

For example, an offset of 0 means the component is required when the manufacturing order is released; an offset of 3 indicates that the component is not required until 3 shop days after the manufacturing order has been released. The offset cannot be greater than the lead time of the parent. Planning uses the lead-time offset to calculate delivery and due dates.

Setup matl loss

Optional
9 numeric in the format 9999.99999

Enter the quantity of material that you typically lose during the setup of an operation.

For example, if the first two items produced after calibrating the machine do not meet quality standards, you would enter 2.

Setup material loss is included in a cost rollup of a parent item: (Setup matl loss x Standard unit cost) / Standard lot size.

Scrap %

Optional
5 numeric in the format 999.99

Enter the percent of this component that you normally scrap during manufacturing. The system increases the quantity required by this scrap factor: (Quantity ordered x Qty per assy) + (Quantity ordered x Qty per assy x Scrap % x 0.01) rounded up to the nearest integer. If your scrap factor is 5%, enter 5.00.

The Manufacturing Order Maintenance (MIM) and Shop Paper Print (MSP) programs add the results of this calculation to the quantity required.

Scrap is calculated for backflushed components based on the current scrap percentage when an operation sequence is completed.

Effective date

Required
10 date

Select the date when this component will be used for manufacturing orders, enter a date shortcut, or leave blank to use 01/01/1900.

Expiration date

Required
10 date

Select the date through which this component will be used for manufacturing orders, enter a date shortcut, or leave blank to use 12/31/9999.

Date revised

Optional
10 date

Accept the displayed login date, select another date, or enter a date shortcut when you revised this BOM.

Component type

Optional
3 alphanumeric

Enter the component type your company uses. This field is not used by the system, but you can use it in the custom reports.

Operation seq no

Conditional
4 alphanumeric

If you want to backflush picking, enter the operation sequence number when you want the system to pick this component. For example, if this component is not required until the third operation, enter that sequence number.

If you selected the Backflush comps not attached to oper? option for your manufacturing branch in the System Options Maintenance (XM) program (Manufacturing Options), leave blank to pick this component when you enter pieces completed for the first operation.

You can enter pieces completed in either the WIP Movement (WIPM) or Labor Entry (LLE) programs or import them with the Labor Import (LEI) program.

Comp reference

Optional
30 alphanumeric

Enter the reference your company uses.

Note
This field may have a different label based on the Component reference user label option for your manufacturing branch in System Options Maintenance (XM) program (Manufacturing Options).

Replacement item?

Optional

Select if you replace this component under warranty or leave blank if you do not.

Critical item?

Optional

Select if this component is critical to this BOM or leave blank if it is not.

If you select, the Manufacturing Order Picking Selection (MSS) program displays a C in the Pck? column when you have a shortage of this item.

Subs prohibited?

Optional

Select to prohibit the use of a substitute item for this component or leave blank to allow substitution.

  1. Choose the appropriate options:

To

Do This

Change a field

Click Modify.

Exit without adding this component

Click Cancel. The program prompts Comp item no and Part designator. Enter another component or leave blank to exit.

Enter notes for this component

Click Notes. See Enter Notes.

Enter data in custom fields your company uses

Click User. See Enter Data in User Fields or Shadow File Fields.

Note
This button displays only if you have set up user fields for this program in the User Fields Maintenance (XMO) program.

Enter a substitute for this component

Click Subs. See Enter a Substitute Component.

A check mark on the button indicates that substitute components exist.

Display the bill of material for this component

Click Comp bill. See Change a Bill of Material.

This button displays only if this component is the parent of a subassembly.

Display the changes made to this component

Click Audit. See Display an Audit Trail. Click Exit after you view the audit trail to return to this program.

Note
This button displays only if you have activated M1 Product Structure in the Audit Trail Maintenance (XAT) program.

Display the item's inventory status

Click Inv status. Click Exit to return to this program.

Swap this component item with a substitute item

Click Swap item. See Background for more information.

Accept the data

Click OK. The program prompts Comp item no and Part designator. Enter the next component or leave blank to exit.

Note
You cannot delete a record until it has been saved; use Cancel.

  1. Choose the appropriate options when you click OK or Cancel:

To

Do This

Add another component

Click Add. Add a Component to a Bill of Material.

Delete the selected component

Click Delete. See Delete.

Copy a component from another bill of material to this BOM

Click Copy.

Display the selected component

Click Select.

Print the component listing

Click Print. See Print.

Display other parent items that use the selected component

Click BOM where-used. See Display Component Usage in Standard Bills of Material. Click Exit to return to this program.

Merge components from another bill of material into this BOM

Click Bill merge. See Merge Components from Another Bill of Material.

Exit this ECL

Click Exit. The program prompts ECL. Enter another ECL or leave blank to exit.

If you leave blank, the program prompts Product structure with blank ECL does not exist. Create it? Click OK to create (not recommended) or Cancel to exit.

  1. Choose the appropriate options when you click Exit:

To

Do This

Add another ECL

Click Add.

Delete the selected ECL

Click Delete. See Delete.

Copy the selected ECL

Click Copy. See Copy.

Display the selected ECL

Click Select.

Print the ECL listing

Click Print. See Print.

Sort the listing by Engineering drawing number, bill type, date entered, or ECL

Click Sort options. Click a sort order or click Cancel to end this action.

Exit this item

Click Exit.

  1. Choose the appropriate options when you click Exit:

To

Do This

Display the selected record

Click OK.

Display the previous record in the file

Click Prev.

Display the next record in the file

Click Next.

Exit the program

Click Exit.