Add Item Components on an ECO Bill of Material

When you click ECO items and then click BOM in the ECO Maintenance (ECO) program, you can add, change, and delete an item's components on an engineering change order bill of material. See Background and Road Map for more information.

  1. Enter these fields:

Field Name

Type / Max Length

Action / Description

Action

Required
1 alpha

Select the action for a component:

A
: add a component to the parent item
C
: change a component of the parent item
D
: delete a component from the parent item

Comp item no

Required
24 alphanumeric

Enter the number of the component, click the right Lookup icon to select a component in the ECO, or click the left Lookup and use the standard lookup options to select a component from your database.

You cannot use configured product or phantom items in an ECO bill of material.

Part designator

Optional
8 alphanumeric

Enter the identifier your company uses if this component is to be listed on this bill of material more than once. You may call this designator a balloon number, bubble number, file number, material tag, or reference number.

  1. Enter these fields:

Field Name

Type / Max Length

Action / Description

Qty per assy

Required
12 numeric in the format 9999999.99999

Enter the quantity of the component required to build one parent item. For example, if the parent item is a table and the component is a table leg, you would enter 4. You can enter .00000 for a component whose usage is insignificant.

If you entered a part designator, components are not consumed in fractional quantities. If you require a decimal, consider selecting a smaller stocking unit of measure.

For by-product items, enter a negative quantity per. For example, if you pick a large piece of sheet metal and cut off a small section, enter a negative quantity per under a different component number to return the remaining sheet to stock

Reference code

Optional
4 alphanumeric

Enter a reference that your company uses. For example, you can use this field to associate this component with its balloon or bubble number on the engineering drawing.

The Project BOM Listing (PMPL) program can print components in sequence by this reference code rather than in item number order.

Flr stk cd

Required
1 alphanumeric

Accept the displayed code, select 0 to pick this component from on-hand inventory, or select 1 to backflush it from floor stock.

The displayed code comes from the Flr stk cd field in the item's record.

LT offset

Optional
5 numeric in the format 999.99

Enter the number of days after a manufacturing order is released that the component is required.

For example, an offset of 0 means the component is required when the manufacturing order is released; an offset of 3 indicates that the component is not required until 3 work days after the manufacturing order has been released. The offset cannot be greater than the lead time of the parent. Planning uses the lead-time offset when calculating delivery or due dates.

Setup matl loss

Optional
9 numeric in the format 9999.99999

Enter the quantity of material that you typically lose during the setup of the operation.

For example, if the first two items produced after calibrating the machine do not meet quality standards, you would enter 2.

Scrap %

Optional
5 numeric in the format 999.99

Enter the percent of this component that you normally scrap during the manufacturing process. The system increases the quantity required by this scrap factor: (Quantity ordered x Qty per assy) + (Quantity ordered x Qty per assy x Scrap % x 0.1) rounded to the nearest integer. If your scrap factor is 5%, enter 5.00.

The Manufacturing Order Maintenance (MIM) and Shop Paper Print (MSP) program adds the results of this calculation to the quantity required.

Effective date

Required
10 date

Accept the displayed login date, select another date, or enter a date shortcut.

Expiration date

Required
10 date

Select the date through which this component will be used for manufacturing orders, enter a date shortcut, or leave blank to use 12/31/9999.

Date revised

Optional
10 date

Accept the displayed login date, select another date, or enter a date shortcut when you revised this BOM.

Component type

Optional
3 alphanumeric

Enter your user-defined code for component type. This field is not used by the system, but you can use it in the custom reports.

Operation seq no

Conditional
4 alphanumeric

If you want to backflush picking, enter the operation sequence number when you want the system to pick this component. For example, if this component is not required until the third operation, enter that sequence number.

If you selected the Backflush comps not attached to oper? option for your manufacturing branch in the System Options Maintenance (XM) program (Manufacturing Options), leave blank to pick this component when you enter pieces completed for the first operation.

You can enter pieces completed in either the WIP Movement (WIPM) or Labor Entry (LLE) programs or import them with the Labor Import (LEI) program.

Comp reference

Optional
30 alphanumeric

Enter the reference your company uses.

Note

This field may have a different label based on the Component reference user label option setting for your manufacturing branch in System Options Maintenance (XM) program (Manufacturing Options).

Replacement item?

Optional

Select if you replace this component under warranty or leave blank if you do not.

Critical item?

Optional

Select if this component is critical to this BOM or leave blank if it is not.

If you select, the Manufacturing Order Picking Selection (MSS) program displays a C in the Pck? column when you have a shortage of this item.

Subs prohibited?

Optional

Select to prevent a substitution when this item is not available or leave blank to allow substitutions.

  1. Choose the appropriate options:

To

Do This

Change a field

Click Modify. See Change Item Components on an ECO Bill of Material.

Delete this component

Click Delete. See Delete.

Exit without changing this record

Click Cancel.

Enter change notes

Click Notes. See Enter Notes or Change Notes.

Go to a related program

Click Jump. See Jump.

Accept the data

Click OK.

  1. Choose the appropriate options when you click OK or Cancel:

To

Do This

Add another component

Click Add.

Delete the selected component

Click Delete. See Delete.

Copy a selected component

Click Copy.

Display the selected component

Click Select.

Display components from a specific action or component

Click Restart. The program prompts Action, Comp item no and Part designator. Enter the first component you want to display or leave blank to begin with the first component in the file.

Print the component listing

Click Print. See Print.

Display the previous set of records in the file

Click Page up.

Display the next set of records in the file

Click Page down.

Exit this bill of material

Click Exit.

  1. Choose the appropriate options when you click Exit:

To

Do This

Change a field

Click Modify.

Delete this project

Click Delete. The program prompts Do you want to delete this record?. Click Delete to delete this entire project or click No to retain this project.

Exit without creating this project

Click Cancel.

Enter notes for this project

Click Notes. See Enter Notes.

Enter an item, its branch information, and costs

Click Inventory and then:

Click

To enter a/an

Item

Item record. See Enter an Item for a Project.

Branch

Branch record. See Enter Branch Information for a Project Item.

Item cost

Cost record. See Enter Costs for a Project Item.

Back

End this action.

Add, change, and delete an item's components on the bill of material

Click BOM.

Apply component changes to multiple bills of material

Click Component action and then click:

Click

To

Replace

Replace with this component on the bill of material

Delete

Delete this component on the bill of material.

Where used

Update this component wherever it is included on a bill of material.

Back

End this action.

Accept the data and exit

Click OK.

  1. Choose the appropriate options when you click OK or Cancel:

To

Do This

Select items

Click Add. See Select Engineering Change Order Items.

Delete the selected parent item

Click Delete. See Delete.

Copy the selected item

Click Copy.

Display the selected parent item

Click Select.

Display parent items from a specific number

Click Restart. The program prompts Parent item no and ECL. Enter the first item number you want to display or leave blank to begin with the first item in the file.

Print the parent item listing

Click Print. See Print.

Display the previous set of records in the file

Click Page up.

Display the next set of records in the file

Click Page down.

Display changes to items

Click View changes. See Display ECO Item Changes.

Assign the next available engineering change level

Click Assign ECL.

Exit this bill of material

Click Exit.

  1. Choose the appropriate options when you click Exit:

To

Do This

Change a field

Click Modify. See Change an Engineering Change Order.

Exit without creating this change order

Click Cancel.

Enter notes and enter the reason for creating the change order

Click Notes. Click Reason for change and enter the reason for the change order. See Enter Notes.

Enter or change data in custom fields your company uses

Click User. See Enter Data in User and Shadow File Fields.

This button displays only if you have set up user fields for this program in the User Fields Maintenance (XMO) program.

Close this engineering change order

Click Close ECO. See Close an Engineering Change Order.

Select the compliance, effectivity, and type of change codes for this change order

Click ECO impact and then:

Click

To

Compliance

Select compliance codes. See Select ECO Compliance Codes.

Effectivity

Select effectivity codes. See Select ECO Effectivity Codes.

Type of chg

Select the type of change codes. See Select ECO Type of Change.

Back

End this action.

Select the required signoffs for this change order

Click Sign off. See Select ECO Signoffs.

Select the required implementation signoffs for this change order

Click Implement. See Select ECO Implementation Signoffs.

Maintain ECO costs, view the cost summary, and calculate costs

Click Costs and then:

Click

To

ECO costs

Enter standard change order costs. See Enter Standard ECO Costs.

Misc costs

Enter miscellaneous change order costs and descriptions. See Enter Miscellaneous Costs.

Cost roll up

Calculate ECO cost totals.

Cost summary

View old and new materials costs See Enter Engineering Change Order Items.

Back

End this action.

Select the item numbers required for the change order

Click ECO items.
See Select Engineering Change Order Items.

Send out notifications for approval signoff

Click Appvl/Signoff. See Background for more information.

Send out notifications for implementation approval signoff

Click Appvl/Implement. See Background for more information.

Print the engineering change order

Click Print ECO. See Print or Reprint Documents.

Accept the data and exit this order

Click OK.

  1. Choose the appropriate options when you click OK or Cancel:

To

Do This

Display the selected project

Click OK.

Display the previous record in the file

Click Prev.

Display the next record in the file

Click Next.

Enter a new project

Click New.

Exit the program

Click Exit.